Hearth and Home Technologies Indoor Fireplace 299 900D User Manual

Heat-Zone-240V Air Duct Kit  
INSTALLATION AND  
OPERATION INSTRUCTIONS  
Hearth Technologies, Inc.  
7571 215th Street West  
Lakeville, MN 55044 USA  
Approvals  
Preliminary Preparation  
The HEAT-ZONE-240V air duct kit is approved for use on  
Heat & Glo Models XLR-AU, 6000, 350 and 550 series  
gas heaters.  
1. Contents of kit:  
• 6 meters of 152 mm round duct  
• Fan housing assembly  
• Junction box  
Introduction  
The HEAT-ZONE-240V accessory kit conveys warm air  
from the heater through air duct(s) to remote locations  
in the same room or other rooms of the building. See  
Figures 1 and 2. One or two HEAT-ZONE-240V kits can  
be installed on the heater.  
• Air register  
• Register adapter frame  
• Heater duct collar  
• Duct adapter - (round to oval)  
• Hardware  
• 2166-191 IPI Plus auxiliary jumper  
NOTICE! If any parts are missing or damaged, contact your  
dealer before starting installation. DO NOT install a damaged kit.  
Possible Air Duct Runs/Locations  
CEILING REGISTER  
WALL REGISTER  
TWO DUCT KITS  
FLOOR REGISTER  
WALL REGISTER  
WALL REGISTER  
Figure 1  
Hearth & Home Technologies • Heat-Zone-240V Air Duct Kit • 299-900D • 7/10  
1
 
3. Determine the location for the air register/fan housing as-  
sembly. Cut a 127 x 346 mm hole between framing  
members (wall studs or oor joists).  
4. Mount and secure the fan housing assembly to framing  
members so the front surface is 6 mm below the n-  
ished wall or oor surface. Use the adjustable mounting  
brackets and screws provided in the kit. See Figure 4.  
NOTE: The brackets can be rotated 180º and mounted  
to the back side of the 2 x 4 if necessary.  
FAN HOUSING  
FINISHED SURFACE  
Figure 6  
6 mm  
ROUND AIR DUCT: Attach the 152 mm round air duct  
(supplied in the kit) to the heater collar and run the duct to  
the fan housing. Attach the round-to-oval adapter to the  
fan housing and the air duct to the adapter. See Figure 6.  
ADJUSTABLE  
MOUNTING BRACKET  
OVAL AIR DUCT: Attach the round-to-oval adapter to  
the heater starting collar and a 152 mm oval duct to the  
adapter. Complete the duct run and attach the oval duct  
to the fan housing. NOTE: 152 mm metal oval air duct is  
NOT provided with this kit but can be purchased from a  
heating or air conditioning ventilation supplier.  
FRONT OF FAN HOUSING  
Figure 4  
NOTE: If the fan housing is installed in a 2 x 4 wall, the  
front of the housing will protrude approximately 13 mm out  
of the wall. See Figure 5.  
ROUND and OVAL DUCT:Acombination of 152 mm round  
and 152 mm oval air duct can be used in the duct run. Oval  
duct components must be purchased from a heating or air  
conditioning ventilation supplier.  
NOTE: Support duct at intervals of no greater than four  
feet with no more than 1/2 in. sag between supports or as  
required per local code. Secure the duct so that clearance  
to the outer wrap of the replace is maintained.  
2 x 4 WALL  
FAN HOUSING  
6. Install a wall switch in a convenient location. This switch  
will control the HEAT-ZONE-240V fan operation. When  
using the AUX300CE in the IPI Plus system, the AUX1  
orAUX2 can control the output and ON/OFF function in  
place of a separate wall switch. Note that the RC300  
remote is needed.  
7. Wire 240 VAC service TO the wall switch and FROM the  
wall switch to the fan junction box. Use wire connectors to  
secure the 240 VAC service wires to the hot and neutral  
fan wires and screw the 240 VAC ground wire to the fan  
junction box. See Figure 8 for isolated control wall switch.  
See Figure 9 for IPI Plus with auxiliary control.  
13 mm  
Figure 5  
8. Screw the fan junction box to the fan housing.  
9. Screw the register adapter frame and the air register to  
the fan housing. See Figure 7.  
5. Install the air duct run. NOTE: Fold outer poly layer of  
exible duct back to maintain clearance to combustibles  
on the replace. Secure liner to the collar with clamp.  
10. Complete the heater installation per instructions.  
Hearth & Home Technologies • Heat-Zone-240V Air Duct Kit • 299-900D • 7/10  
 
3
Operation  
FAN HOUSING  
1. Start the heater per instructions and allow it to warm  
up.  
2. Turn the wall switch "ON" to start air ow at the air duct  
ADAPTER FRAME  
register or use RC300 remote to turn on blower.  
Maintenance  
1. Service and maintain the gas heater per instructions.  
2. Keep the air register(s) clean and free of any blockage.  
3. Reference IPI Plus instructions with remote control for  
fan auxiliary control.  
1/2 in.  
(13 mm)  
REGISTER  
Figure 7  
Isolated ON/OFF control wall switch  
STUD  
FAN  
SWITCH  
JUNCTION BOX  
FAN  
JUNCTION BOX  
BROWN  
BLUE  
BROWN HOT  
BLUE NEUTRAL  
YELLOW / GREEN  
GROUND  
GROUND  
Figure 8  
FAN  
IPI Plus with auxiliary control  
AUX1= 3 FAN SPEEDS  
AUX2= ON/OFF CONTROL HIGH ONLY  
APPLIANCE  
JUNCTION BOX AND  
CONNECTION WIRE SUPPLIED  
BY INSTALLATION  
JUNCTION BOX  
BROWN  
PROFESSIONAL  
BROWN  
BLUE  
FAN  
JUNCTION BOX  
AUX1 AUX2  
BLUE  
GREEN/  
YELLOW  
BROWN  
BLUE  
GREEN/  
YELLOW  
BROWN  
BLUE  
BLACK  
WHITE  
2166-191 JUMPER  
GREEN/YELLOW  
Figure 9  
4
Hearth & Home Technologies • Heat-Zone-240V Air Duct Kit • 299-900D • 7/10  
 

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